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A shell and tube evaporator from us is an essential piece of equipment for many industries where liquids need to be freed from impurities or the liquid medium needs to be converted into the vapour form. The shell and tube design is a widely used design for evaporators in industry. It is a closed vessel consisting of a shell and an inner tube bundle.

The tube bundle consists of a large number of tubes arranged parallel to each other. As a rule, the heating medium is led through these tubes. The outer jacket serves as a heat exchanger and transfers the heat energy from the heating medium to the liquid in the jacket. This causes the liquid to evaporate and the vapour is discharged from the evaporator through an outlet. On customer request, the medium in the tubes can also be evaporated.

The shell-and-tube design offers several advantages over other designs of evaporator. Firstly, it is very efficient and can evaporate large quantities of liquid quickly and reliably. Secondly, it is easy to maintain and clean, which reduces operating costs and extends the life of the unit.

Another advantage of the shell and tube design is its adaptability. By using different materials for the tube bundle and the shell, the evaporator can be adapted to the specific requirements of the production process. For example, corrosion resistance can be achieved or the evaporator can be designed for use at high temperatures.

A disadvantage of the shell and tube design is the limited size of the evaporator. The larger the evaporator becomes, the more difficult it is to design and assemble the tube bundle and shell. In these cases, other evaporator designs, such as the chain evaporator or forced circulation evaporator, may be a better option.

In summary, the shell-and-tube evaporator is a proven and effective solution for many industrial applications. With its adaptability, efficiency and ease of maintenance, it is an important component in the manufacture of many different products. Companies can benefit from selecting the right evaporator and using environmentally friendly technologies to optimise their production processes while reducing their environmental footprint.

In times of stricter laws and regulations regarding safeguarding requirements for environmental and water protection, GTS Thielmann Energietechnik’s shell and tube evaporators offer themselves as the technology of choice.

Installation reasons for GTS shell-and-tube evaporator VFV

The decisive installation reasons usually result from the following requirements:

  1. Effective heat transfer: A shell and tube evaporator allows effective heat transfer between the evaporating medium and the condensate, as the tube bundle provides a large surface area that maximises heat transfer.
  2. Space-saving: shell-and-tube evaporators have a high heat transfer rate and therefore require less space than other evaporator types, which can be an important advantage when space is limited.
  3. High operational reliability: shell-and-tube evaporators are robust and can operate under extreme conditions such as high pressures and temperatures, which increases their operational reliability.
  4. Low energy consumption: Due to their high heat transfer rate, shell-and-tube evaporators can operate with a lower temperature difference between the evaporating medium and the condensate, resulting in lower energy consumption.
  5. Flexibility: Shell and tube evaporators can be used in various applications, such as refrigeration, chemical industry, food industry and pharmaceutical industry.
  6. Easy to maintain: A shell and tube evaporator has a simple design and is easy to maintain. The tubes can be easily removed and cleaned, which facilitates maintenance and extends the life of the evaporator.
VFV


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IndustryProject / LocationCountryCustomerYear
GDRM/PRMSGascade – GDRM compressor station Radeland 2GermanyGascade2018

South of Berlin in Baruth, Brandenburg, GASCADE has built Radeland 2, one of the most modern compressor stations in Western Europe. Since 2021, the facility has been part of the infrastructure for the EUGAL (European Gas Link). On the site, which covers more than ten hectares, three compressors raise the pressure of the gas back up to around 100 bar after about 270 kilometers of transport on the EUGAL.Thielmann Energietechnik will deliver four horizontal dust-liquid separators in February 2019..

Technical Data:
ProductDust-Liquid Separator
TypeVSFA-H-CV 27.1300.100.500.3
Quantity4 pcs
CodeAD 2000 + CE // BASF
P design100 bar
T design-20 / + 60 °C
Flow rate VN550.000 Nm³/h
Efficiency:99,9 % > 1µm
Weight12 tons
SpecialsSafety Factor 1,7
Vane Package with Agglomerator (SS)

Safety first – The safety heat exchanger from GTS!

Safety heat exchangers have become an established and valued standard in the chemical, power, heavy and light industry, oil and gas, marine, transportation, refrigeration, food and beverage sectors. This can be heat exchange between a medium that is hostile to the environment and a medium that is released back into the environment, or heat exchange between two media that react with each other. This results in the typical areas of application for safety heat exchangers, such as in the oil cooling of turbines, gearboxes and compressors in service water heating, the wood industry and in the chemical and petrochemical industries, where mixing must be avoided at all costs for process reasons.

In times of stricter laws and regulations regarding safety requirements for environmental and water protection, the double-tube safety heat exchangers from GTS Thielmann Energietechnik are the technology of choice.

Reasons for installation of GTS safety double-tube heat exchanger with leakage detection

The decisive installation reasons usually result from the following requirements:

  • Compliance with legal requirements that are becoming increasingly stringent
  • Safe transport of environmentally hazardous media
  • Safety motive for hazard reduction and liability limitation
  • Reduction of insurance risks, protection against liability risks
  • Environmental issues are becoming increasingly important
  • Moral and ethical reservations regarding the occurrence of leaks in the heat transfer of hazardous chemicals or media
  • Protection of people (personnel in buildings), the plant operator is responsible for the safety of the personnel
  • Controllability of leaks/ leakage with simultaneous protection of the environment, early leakage detection for damage prevention by appropriate leakage monitoring systems
  • Avoidance of operational interruptions – protection of sensitive and expensive production equipment. Production downtimes can be very expensive!
  • Low pressure loss with maximum heat transfer
VEV-DR / VEV-L-DR


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IndustryProject / LocationCountryCustomerYear
PowerFinal filters for equipment for Siemens gas power plantArmeniaMax Streicher / Siemens2020

November 2020

Our partner MAX STREICHER Anlagentechnik GmbH & Co. KG has executed with us, Thielmann Energietechnik GmbH, four fine dust filters for fuel gas for gas power plants in the Middle East on behalf of Siemens AG.

The equipment of the new filters includes electrical shut-off & venting systems as well as electrical measuring devices for pressure, temperature and filter contamination.

The surrounding piping and the two filters themselves are electrically heated and insulated. This prevents the gas from condensing out in the piping. The scope of the order included the entire planning, fabrication, assembly, and transport-ready packaging in deep-sea containers.

The plant went into operation in 2020.

Technical Data:
ProductFinal Filter
TypeVSFA-V-PZ 2.600.30.250.1
Quantity4 pc(s)
CodeASME
P design30 bar
T design0 bis 170°C
Flow rate VN76.705 Nm³/h
Efficiency99,5% >2µm
Weight1,3 tons
Final filters for equipment for Siemens gas power plant

The THIELMANN ENERGIETECHNIK GmbH quick opening closure VSV enables a fast and above all safe opening of our own stand apparatuses, such as cartridge fine filters and dust-liquid separators.

The quick opening closure is designed for mounting on the top of vertical pressure vessels and enables the pressure vessel to be opened and closed quickly, for example, for cleaning or changing filters.

A built-in safety device for forced venting of the pressure vessel ensures safe opening. Compared to conventional flange-cover closures, assembly times for opening the pressure vessel, changing filter elements, and inspection work can be significantly reduced.



Your benefits with a quick opening closure:

  • short assembly times for replacing the filter elements
  • reduced manpower
  • fast opening and closing
  • safety device for shutdown and start-up
quick opening closure VSV

The video was created in close cooperation with the company pregondo GmbH Medienagentur Videoproduktion Filmproduktion.

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